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Injection Machines & Accessories . . .

Zorn Molds manufactures a wide variety of standard and custom injection equipment and accessories.  We can build an injection machine to solve your manufacturing problems or increase your existing output.  Click of the following links to get more details about our Injection machines and accessories.
Injection Machines . . .
Heat Exchangers . . .
Injection / Applicator Valves . . .
Pump . . .
Drum Agitator . . .
  For more information about our Injection Machines and accessories, please contact:  Ray Guess at:  205-681-1466  or  ray@zornmolds.com

 

 

 

   

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Heat Exchangers

Injection Valves

Pumps

Drum Agitators

 

 The "Zorn Injection Machine"

  This machine is designed for injecting soft plastic parts.  It's ideally suited for manufacturing soft plastic fishing lures.  It may also be used or retrofitted to inject any liquid material that needs a heating process to solidify.
Features:
  • Adjustable hydraulic press clamping

  • Shoot solids, laminated, or two color

  • Optional three color mode of operation

  • Pneumatic clamping models available on request

  • Single or 3 phase

  • Pump size and type options available

  • Heat exchanger size and type options available

Standard models include:
  • Two color modes of operation

  • 2 - 2lb Zorn style heat exchangers

  • 2 - heated injection valves

  • 2 - 55 gallon drum agitators

  • chiller system for cooling water

  • sliding safety doors front & rear

  • 2 - days training in our plant

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Sample / Prototype Mold Machine:

  This machine has been designed to produce sample product for single cavity prototype blocks. Keep your production machines running, don't stop production to setup and shoot samples. New colors, or product can be quickly introduced into the market place with this machine.
Features:
  • Small or Large runs
  • Accommodates single or multi cavity prototype molds
  • Quick change over
  • Multi Color Options
  • Multi size plastic capacity

Standard models include:
  • 9 x 12 die set
  • table top operation
  • operates on 110V

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Open Pour Injection Machine: PVC Shooter

  This machine is designed to fill very large open pour molds.  Its heating capacity will allow constant plastic flow over a long period of time.  It can be setup to accommodate single or multi colors.  It will also inject VERY thick material.  The hand operated applicator valve allows the operator to control the fill.

 

Click here to download brochure (PDF)

Click here for more pictures . . .

Features:
  • Allows for filling very large molds
  • Allows injection of very thick material
  • Mold mounting and setup not required
  • Easy to operate
  • Quick setup and color change over
  • Enables you to fill several different shapes or molds in one setup

Standard models include:
  • Single color capacity
  • Hand operated applicator valve
  • Constant plastic flow heating capacity

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Slitter Machine:

  These Pneumatic presses are designed to slit tentacles on tube type baits.  They provides the "hand cut" look while enjoying high volume production.
Features:
  • Adjustable knives for custom look
  • Small, table top setup
  • Operator safety shield
  • Quality slitting
  • Low reject rate
  • 1/4" to 1" widths
  • Custom knives provide custom look
  • Low production cost.

Standard models include:
  • Table top machine
  • Pneumatic press
  • Custom die design for your product

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Custom Built Machines:

  Zorn has the capabilities of designing special equipment to meet your specific needs.  If you have special requirements, please contact us and we will be glad to offer design assistance, drawing, and pricing to accomplish your production requirements.

Features:
  • Rotary applications
  • Shuttle applications
  • Pneumatic presses
  • Hydraulic presses
  • Custom sizes
  • Part insertion before injection
  • Multi color / multi configuration

  Coming soon !

  • Automatic runner less three and four color machine. No operator required. Simple startup and shutdown. This equipment is "State of the Art" with a very competitive price. Designed to produce quality product with a minimum of labor.

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"Z" Style Heat Exchangers:

   
Features:
  • Replaceable heating elements
  • Available with 1, 2 or 3 heating elements
  • Galvanized box, insulated
  • Thermocouple controlled (replaceable)
  • Easily disassembled for cleaning
  • All sizes available in left or right hand
  • Other sizes available on request
Standard sizes include:
  • 1/2 pound
  • 1 pound
  • 2 pound
  • 4 pound
  • All sizes available in left or right hand
  • Other sizes available on request

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"S" Style Heat Exchangers:

   
Features:
  • Replaceable heating elements
  • Available with 1, 2 or 3 heating elements
  • Galvanized box, insulated
  • Thermocouple controlled (replaceable)
  • Easily disassembled for cleaning
  • All sizes available in left or right hand
  • Other sizes available on request

Standard models include:
  • 1/2 pound
  • 1 pound
  • 2 pound
  • 4 pound
  • All sizes available in left or right hand
  • Other sizes available on request

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Agitated Heat Exchangers:

  These heat exchangers are designed to keep the material mixed while it is heated.  They work especially well in applications that require heavy salt or glitter to be evenly distributed.
Features:
  • Electric heating
  • Available with electric or pneumatic mixers
  • 2 pound size
  • 3-1/2 pound size
  • 4 pound size

Standard models include:
  • Electric heating with pneumatic mixers.
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Standard Injection Valve:

  These pneumatic valves are designed to perform on production injection machines. Aluminum body, O-Ring seals, cartridge heater, screw in thermocouple are a few of the features for this item.
Features:
  • Aluminum body
  • Replaceable O-Ring seals
  • Replaceable air cylinders
  • Replaceable cartridge heaters
  • Thermocouple controlled

Coming soon !

New maximum flow with minimum spru, means less waste and more production.

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I

 

Open Pour Applicator Valve:

 

Designed to fill open pour molds on a continuous basis.

Sizes and volume models available on request.

 
Features:
  • Easy operation
  • Replaceable O-Ring seals
  • Replaceable air cylinders
  • Replaceable cartridge heaters
  • Thermocouple controlled

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Pumps:

 

We can pump anything!

Just tell us your requirements and we will be glad to offer technical assistance in assuring you have the best pump for the job.

Features:
  • Electric - 1/3, 1/2, and 3/4 hp models available (1/2hp model shown above)
  • Pneumatic models and configurations
  • From miniature to high volume
  • High viscosity models and configurations
  • More styles coming soon.

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Drum Agitators:

  These drum agitators are designed for high production injection machines.  They are available in multiple sizes and configurations. 
Features:
  • Available in electric and pneumatic models
  • Designed for 5, 30, and 55 gallon drums
  • Models for off line mixing
  • Models for sample machine mixing      

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Jobs
Zorn Molds, Inc

 205-681-1466

 
For more information about our Injection Machines and accessories, please contact:  Ray Guess at:  205-681-1466  or  ray@zornmolds.com

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